operational cost optimisation
assess current activities, and measure potential improvements, of operational results aligned wth business finances
demonstrate financial impact of improvements using Cost of Goods Sold (COGS) optimisation or Revenue Growth in Profit & Loss (P&L)
TSR Leadership were asked to assess factories in the UK and Europe by a multinational food company
the assessment identified the scale of the opportunity for operational improvements across the manufacturing sites
TSR Leadership's approach for operational excellence was adopted within a UK factory and a European factory to demonstrate proof of concept and pilot the operational changes
within a single area of one of the company's factories an extra 367 production hours of capacity were released through improvements using operational excellence
this capacity increase was translated into top line sales growth
in total, 36 manufacturing sites adopted the operational excellence approach to release available capacity that had previously been wasted with machinery breakdowns, product changeovers, frequent short stops and quality defects
the reliability and consistency of the improved supply chain allowed the business to make strategic decisions to ensure its continued profitability, to investment in new products and to make necessary transformations to continue delivering quality products to customers at optimum prices